Abstract: Remove old sod before starting golf renovation projects. Sod clumps mixed with loose soil creates difficult  shaping. Pulverize or strip the sod.

Remove sod before starting golf course renovation projects. Sod clumps make soil unworkable. In time, decomposing sod will create settled pockets in golf course features.

I’m a sod stripper. I use a sod cutter to remove all sod within the work limits. I use multiple sod cutters on large fairway expansion areas. After cutting the sod, I use a bulldozer and excavator to load out the debris. Many superintendents add the sod to compost piles. Off-site recycling centers accept old sod.

Others pulverize sod with machines with spinning blades. It’s faster, but it still leaves thatch and rhizomes in the soil. I’m sure a few noxious seeds get stirred up in the process. The pulverized sod and soil mixture is not as easy to work as stripped sod. Fine grading becomes more difficult, too.

 

Summary: Evaluate labor costs and turf structure before deciding to reinstall existing golf turf.

When golf managers ask about reusing existing rough sod in new construction, I tell them to evaluate the following:

  • Condition of the existing sod
  • Cost of labor to remove and store the sod
  • Cost of labor to maintain the sod during storage
  • Loss of sod during the removal and installation process

Check the existing sod for weeds, turf vigor, and root vitality. Examine the existing subsoil. Confirm that the new topsoil is similar to the existing subsoil; heavy soil laden sod installed on sandy soil will create dessication problems.

Determine if the existing sod will survive during removal, storage, and restoration. I’ve seen vibrant bluegrass sod fragment when cut and handled. Fescue sod grows in a bunched pattern making it difficult to rehandle.  Cut a few test strips to see how the sod adapts to rehandling.

Develop a cost analysis by determining delivered sod prices.  Multiply square footage times unit cost and transportation fees to determine sod cost delivered to the work site.

Commercial sod companies use mechanical harvesters that cut and load perfectly cut sod. The sod is placed on pallets in a unique pattern that knits one roll with another, creating a stable load. Spyders, or conveyance vehicles, transfer the sod to the work limit.

Next, itemize the cost of removing the existing sod. Laborers will cut the sod and place it on pallets. This is not the most efficient way to remove sod. Inexperienced sod laborers usually cut sod in shorter lengths. Thickness may vary. When the sod cutter completes a pass, a few inches of sod will be destroyed. They will drop a few rolls. You’ll loose 20% of the sod during the cutting and stacking process.

After unrolling the sod and placing it in a flat, shady area, the sod must be irrigated. Consider the cost to maintain the recycled sod.  Hand watering, if needed, adds to the labor costs.

Additional labor is needed to roll up the stored sod, load it on pallets, and transport it to the work site.

Reuse of existing sod may look like a way to save money during the construction process. Commercially grown sod, delivered in pallets, or rolls, is a better option.

In another post, I’ll discuss the reuse of existing green and fairway sod.

 

Abstract: A private golf course successfully renovated a golf green a few weeks before a big tournament.

A  private golf club scheduled a prestigious golf tournament in late-August. In late-July, one golf green failed, and everyone knew why. The green was rebuilt a few years before, and a soil supplier had delivered a load of  green mixture loaded with silty sand. The bad green mix created an unacceptable putting surface.The golf course superintendent tried to save the green, but a wet spring doomed the putting surface.

The club had to rebuild the green. In the middle of the summer. With a tournament scheduled in four weeks. A golf course contractor got the call, and I went along to assist. The criteria included the following:

*Remove the existing sod

*Remove the existing green mix

*Duplicate the green contours

*Install new green mix (that had been tested many times to insure USGA compliance)

*Install new sod

*Make it look like it never happened

The morning of the radical surgery, the golf contractor walked a large excavator out to the green site. I’ll never forget watching the machine walk across the golf green of a perfectly maintained golf course. We established control points and elevations to recreate the contours, knowing that the golf course architect would “float out” the final green contours.

Skilled golf course laborers shoveled out green mix from the edge and along the subgrade green floor (the bottom of the green mix as it meets the drainage layer). The green “core out” went well, and the contractor carefully added new green mix to the cavity. Plenty of plywood protected the work zone and collar. The golf architect went from a commuter jet, to a taxi, to a sand bunker machine, finalizing the green contours as the sun set on day two of the project.

The club had two choices on green sod: purchase new sod or use the sod from a large practice green located near the clubhouse. They chose the practice green because it had a mixture of native bentgrass, poa annua, and modern bentgrass; this was the same mixture on the other seventeen greens.

The golf contractor directed his expert sod crew to cut, roll, and transport the sod to the rebuilt green. He marked each roll with a chalk number to insure that the sod installation would be in sequence, not in a random pattern that would not look correct.

The sod installation began on a foggy morning. After we rolled the green surface, the superintendent added soil amendments.  A very skilled sod technician placed each roll of sod.  This individual had previously hand-laid twenty-five other golf greens. After gently placing each strip, he checked for edge alignment. He put his eyes two inches from the seam, and he nudged the edge with his fingers. After a final look, he called for another piece. This process was like watching paint dry. They completed the sodding in nine hours.

The following morning, the sod technician refused to use a plate compactor directly on the newly-laid sod. The sod was wet, so he operated the compactor on a piece of plywood (2′ x 4′-easier to handle). The project completed, the sod crew then installed  modern bentgrass on the practice green.

A few months later, I visited the golf course superintendent. He showed me a letter from the tournament chairman. The golfers loved the course and all the golf greens. They never knew about the green rebuild.

Additional information:

Partial green rebuilds

Golf green construction scope

 

Abstract: Sod is tough stuff, but many golf course managers panic when scheduling late fall sod installations in the Northeast.

Paranoia runs deep around cold weather sod projects. Individuals outside the golf industry think that sod is very fragile, requiring perfect weather. I’ve seen people insist that sod be installed before Thanksgiving (in the Northeast).

I use these procedures without any sod failure.

1. Choose good cultivars (types).

2. Buy from a friend.

3. Make sure it’s moist when delivered.

4. Fine grade the soil, then order the sod.

5. Don’t add any soil amendments. The sod is delivered full of nitrogen.

6. Keep it wet but not soaked. My watering crew works 7 days a week with rainy days off.

7. Mow it after a week. Yes, a week.

8. Stake slopes with candy-apple sticks.

9. Keep traffic off for a week or two, not three months. You can walk on sod immediately and it won’t die.

I’ve sodded on an inch of snow without a problem. Same with an inch of ice. We’ve unloaded a truckload of frozen sod on pallets, kept it heated overnight, and installed it the following day without a problem. In January. In Massachusetts.

Don’t get caught up with sod paranoia. It’s tough stuff!

More information:

Golf course turf renovation

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